Streamline operations with Process Simulate Software

Optimize workflows and boost efficiency with Siemens Process Simulate—and support from Applied CAx.
Siemens Process Simulate manufacturing simulation software – Applied CAx digital factory solutions USA

Master your processes—from concept to production—with Process Simulate

Discover Process Simulate, the catalyst for operational excellence. Empower your company with advanced simulation tools to drive innovation, optimize processes and achieve unparalleled efficiency.
HOW IT WORKS

Unlock efficiencies with Siemens Process Simulate

  • 01 Create simulation modeling

    Create virtual models of processes and systems to simulate real-world operations, allowing for detailed analysis and optimization.

  • 02 Integrate data with ease

    Seamlessly integrate data from various sources, including CAD designs and real-time sensors, to accurately represent the process environment.

  • 03 Test a variety of scenarios

    Test different scenarios and variables within the simulated environment to identify the most efficient and cost-effective operational strategies.

  • 04 Analyze performance

    Analyze performance metrics such as throughput, efficiency and energy consumption to pinpoint areas for improvement and maximize productivity.

  • 05 Support decision-making

    Provide decision-makers with actionable insights and recommendations based on simulation results, enabling informed decisions to drive business success.

Reduce operational costs—while improving efficiency

30%
reduction in onsite virtual commissioning time
20%
reduction in overall cost
Virtually
validate manufacturing concepts upfront
TECH SPECS

Verify processes in 3D environments

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    Simulate effectively

    Harness Siemens Process Simulate for virtual modeling, analysis and optimization of industrial processes—without physical prototypes.

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    Validate simulations against empirical data

    Ensure accuracy by validating simulated results against empirical data, and enhance confidence in Siemens Process Simulate’s predictive capabilities.

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    AI-powered robotic programming with Process Simulate X

    Available in Process Simulate X, our cloud-enabled tier, the AI Copilot integrates AI directly into robotic programming workflows, supporting natural-language prompts for tasks like collision checking and sequence optimization, so engineers spend less time on manual setup and more time refining results.

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    Optimize processes with advanced algorithms

    Maximize efficiency and performance by leveraging Siemens Process Simulate’s advanced algorithms and design exploration tools for process optimization.

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    Utilize virtual commissioning

    Streamline commissioning processes with Siemens Process Simulate, ensuring smooth transition from design to the operational phase.

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    Comprehensive digital twin to predict outcomes

    Predict outcomes of production equipment and manufacturing processes to prevent problems—before they begin.

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    Full-lifecycle support

    Easily follow your processes from inception to production and through the lifecycle of new products.

TESTIMONIALS

Client success is our success

It’s time to unleash your potential

Reach out to the team at Applied CAx to learn how our solutions can make your company’s goals achievable.

Process Simulate FAQ

Our team runs Process Simulate projects from concept through production. Here are answers to the questions we hear most.
  • What does Process Simulate integrate with?
    Process Simulate integrates data from CAD designs and real-time sensors, and connects with other Siemens digital manufacturing tools to keep your simulation environment aligned with the rest of your production system.
  • What's the difference between Process Simulate and Process Simulate X?
    Process Simulate is Siemens' robotics and process simulation software, available on-premises. Process Simulate X is the cloud-enabled version of the same core capabilities, delivered through flexible Value-Based Licensing and with exclusive access to newer capabilities like the AI Copilot. Applied CAx can help you determine which deployment model fits your organization.
  • Does Process Simulate include AI capabilities?
    Yes, in Process Simulate X. The AI Copilot integrates directly into robotic programming workflows, letting you ask questions in natural language instead of navigating menus, deciphering error logs, or manually building collision pairs. It supports tasks like listing robots, running collision checks, and optimizing operation sequences, and includes a sequence optimizer that identifies cycle-time bottlenecks.
  • What are the licensing options for Process Simulate?
    Process Simulate X is available through Value-Based Licensing (VBL): on-demand access to specialized applications through a shared token pool. Applied CAx will work with you to scope the right configuration and provide a detailed quote.